One major thing that must be put in place for the proper functioning of a brewery is its drainage system. Breweries are very important in many nations due to the high demand for beer, and the primary ingredient for beer production is water in large quantities. This is why trench drains are always required in breweries to remove excess water.
The water usage in breweries is usually high. About 7 barrels of water could be used to produce just a barrel of beer. This shows that there could be sanitation problems if this excess water is not properly drained off during work.
There are strategic areas in a brewery where trench drains need to be installed for the brewing process to run effectively to ensure proper sanitation. In this post, all you need to know about trench drains for your brewery will be explained.
Materials For Constructing High-Quality Trench Drains In Breweries
The major areas in a brewery factory that require quality trench drains include the warehouse, the testing area, the brewery house, the bottling area, and the fermentation region. These are the key areas, and quality and durable materials must be used when constructing the trench drains to ensure longevity.
Trench drain systems for breweries must be from materials that don’t corrode or deform easily. Materials like stainless steel and HDPE channels are always used since they can withstand high temperatures, and they don’t react with the caustic chemicals present. They are also resistant to corrosion, bacteria, and other things that can make the beer harmful for human consumption.
The HDPE channels are usually sloped externally and have slip joints that create sealed runs. This prevents floating when concrete is being poured and also reduces error during installation.
Types Of Trench Drains
Two major types of trench drains are commonly installed in breweries. They are the Grated drain and Slot drain.
The grated drain usually comes with a trench cut of about 6 inches to 12 inches. One good thing about the grated drainage system is that it is beneficial for two or three-floor sloping since the floor is made in a way that makes it tilted to a particular location in the factory.
This grated drain is made of stainless steel, making it easy for you to monitor what is flowing through. It makes it easy for you to notice unwanted objects that could cause damage easily. However, grated drains are made of heavy materials that make them look daunting, and your workers are at high risk of slipping or falling once the drainage is removed. Maintaining it is also expensive.
Slot drains, on the other hand, have better flexibility and are by far better than grated drains. It is relatively safer and doesn’t have the disadvantages present in grated drains. The slot drains are designed in a way that they can allow the passage of heavier loads. There are also reduced risks of breakdown since grates aren’t present. In all, slot drains are better than grated drains, especially when a large amount of water is involved.
Reasons Why You Need High-Quality Trench Drains For Your Brewery
The following are reasons why you must consider installing trench drains in your brewery:
To Prevent Environmental Damage
This is undoubtedly the most important of all reasons why you should install trench drains in your brewery. Asides from the negative impact poor drainage systems might have on your work; your environment won’t be left behind, especially the environment around the brewery.
The chemicals that are often released during production, if not properly handled, will affect the ecosystem. Your toxic wastes could accidentally go into water bodies around, and this will pollute the water and affect aquatic animals present in it. This is why utmost attention must be paid to the quality of the trench drain to be installed in your brewery.
To Prevent Slips and Falls in the Brewery
Having a poor drainage system in your brewery will put you and your workers at high risk. The floor will become very unsafe when water is spilled all over as well as solid wastes. This could lead to slips and falls, thereby causing severe injuries.
So it is crucial that you plan and construct quality trench drains in your brewery to ensure your environment is in good condition and the safety of everyone present.
To Prevent the Growth of Bacteria
Bacteria usually grow in slot drains in breweries because it is a good spot. So the trench drain installer has to make sure all crevices that can prevent the flow of water or solids are eliminated so that the bacteria won’t find any room to grow.
The installer must also ensure that there is enough slope to enable water to move into the trench drains with ease.
Factors to be Considered Before Installing your Trench Drains
Size of Your Brewery Drainage
This is an important thing to consider when installing your trench drains. Irrespective of the type of trench drain you want to install in your brewery, you must make sure the size of the trench drain can effectively handle the processes. The drain size in different areas will vary depending on the volume of waste that will be taken care of. This is why you need to hire professionals that can figure it out.
The Trench Size
After considering the drain size, it is also essential to check out the trench depth and width. This largely depends on the amount of waste that needs to be catered for every day. The more the volume, the larger the drain that will be needed. It will be unwise to plan for drain and trench sizes based on the volume of waste for daily operations. It is better to make plans based on the highest volume demands experienced in the brewery.
When it comes to maintaining good sanitation in your brewery, a trench drain is an excellent option for you to achieve this. The environment around your brewery maintains its normal state, too, and your production is as smooth as possible.